Case Studies

Robinstown Culvert, Westmeath

TEAM

Civil Structural

Sector

Services Provided

Civil Structural, Environmental

Overview of service

ORS provided Civil and Structural Engineering services from the feasibility stage through to project completion for the Robinstown Culvert Upgrade. This project involved replacing an undersized 900mm diameter pipe culvert with a 2m wide by 3m high precast box culvert to improve flood resilience in Robinstown, Mullingar, Co. Westmeath. Frequent upstream flooding had been a longstanding issue, hindering land development and threatening infrastructure.

We conducted a feasibility assessment, leading to a Stage 3 Flood Risk Assessment (FRA) by Hydro Environmental Services. The assessment identified undersized culverts beneath the feeder canal as the main cause of flooding. Recommendations included culvert replacement, minimum floor levels, and SuDS measures for surface water drainage. We incorporated these into the planning design, secured planning permission, and obtained a Section 50 approval from the Office of Public Works (OPW).

Following approvals, we led the detailed design phase, which included the installation of a new precast culvert and the regrading of the stream to improve hydraulic capacity. During construction, we provided oversight through inspections, review of submittals, and final engineering certification.

Screenshot 2023 02 13 at 10.25.00
Scotscorner Monaghan
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Project Outcome

The project successfully replaced the existing culvert system with a larger precast box culvert, significantly improving hydraulic performance and mitigating flood risks. The stream’s invert was lowered, allowing for a controlled regrading of the channel both upstream and downstream. This upgrade ensured that floodwaters could be effectively managed, unlocking adjacent land for development while maintaining the operation of the feeder canal.

The construction methodology incorporated a modular approach, with 13 precast box sections and precast headwalls, ensuring efficient installation. We coordinated the temporary damming of a 30m section of the feeder canal using puddle clay, with over-pumping systems maintaining uninterrupted water flow to the Royal Canal. Environmental protection measures, including silt curtains and overflow culverts, were implemented to maintain natural hydrology and safeguard aquatic habitats.

Additionally, ground investigations informed design adjustments to address varying soil conditions, particularly in supporting crane operations for culvert installation. The project adhered to stringent safety protocols, with our team revising the excavation approach to an open and battered excavation for enhanced safety and constructability.

Group 4987
Scotscorner Monaghan
Screenshot 2023 02 13 at 10.25.00

Challenges

A major challenge was securing approvals from four key public bodies: Inland Fisheries Ireland, Waterways Ireland, OPW, and Westmeath County Council. Each had specific regulatory and operational requirements, necessitating extensive coordination. Inland Fisheries Ireland mandated ecological protections due to the stream’s role as a fish breeding channel, while Waterways Ireland required licensing and approval for the canal damming process. OPW’s Section 50 approval set strict hydraulic performance criteria, and Westmeath County Council required careful planning to limit public walkway closures.

Timing constraints further complicated the project. Inland Fisheries restricted in-stream works to the fish off-breeding season (May to September), while Waterways Ireland sought to maintain summer water supply to the Royal Canal. We devised a phased construction plan aligning these requirements, ensuring compliance while minimising disruptions.

Ground conditions also posed risks, with varied soil profiles affecting crane stability and excavation feasibility. We conducted additional site investigations and recommended a granular base to support crane operations. The initial sheet piling design was abandoned due to safety concerns, leading to an alternative open excavation approach, enhancing constructability and worker safety.

Through meticulous planning, stakeholder collaboration, and innovative design, we successfully delivered a complex infrastructure upgrade that balances flood mitigation, environmental protection, and development potential. The project exemplifies excellence in engineering, ensuring long-term resilience and sustainable urban growth in Mullingar.

Leads

Key Contacts

  • David Mc Cormack Director
    Group 8501 2
    View Bio
    David McCormack

    Director

  • Mark Heslin Civil Structural Lead
    Group 8501 2
    View Bio
    Mark Heslin

    Associate and Civil & Structural Engineering Lead

  • Damian Kenny Commercial Manager
    Group 8501 2
    View Bio
    Damian Kenny

    Commercial Manager

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Talk to A specialist

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Contact us

Block A, Marlinstown
Business Park, Mullingar,
Co.Westmeath,
N91 W5NN

Pembr, 127 Baggot Street Lower, Baggotrath, Dublin, D02 F634

Portershed,
Eyre Square,
Galway,
H91 HY51

Office 4, Spencer House,
High Road, Letterkenny,
Co. Donegal,
F92 PX8N

Unit W9B,
Ladytown Business Park, Naas,
Co. Kildare,
W91 PC62

ORS has satellite offices in Tullamore, Maynooth and DĂșn Laoghaire.

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