Case Studies

Ashland Cleanroom

TEAM

Mechanical & Electrical Engineering

Sector

Services Provided

Mechanical & Electrical Engineering

Overview of service

Ashland developed its Mullingar facility into a hub for pharmaceutical polymer innovation and GMP manufacturing, consolidating R&D and biomaterials operations, including Viatel™ bioresorbable polymer development relocated from Dublin in 2021.

A second-phase expansion completed in August 2024 increased manufacturing capacity and R&D capability, enabling GMP-grade output for pharmaceuticals, medical devices, and tissue engineering. Enhanced systems and quality controls ensure compliance with regulatory standards while maintaining consistency.

The facility operates as a fully integrated centre of excellence, combining polymer design, analytical development, and commercial production. End-to-end capability improves timelines, strengthens technical alignment, and supports efficient progression from concept to market across Ashland’s global life sciences network.

Screenshot 2023 02 13 at 10.25.00
Farran Mullingar
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Project Outcome

Group 4987
Airport Trade Park, Dublin
Screenshot 2023 02 13 at 10.25.00

Challenges & Solution

The facility’s extensive solvent-based processes and requirement for ATEX-compliant environments created significant challenges around safety classification, ventilation design, and regulatory compliance. ORS ensured all process areas were correctly zoned for explosive atmospheres, with specialist equipment selection and electrical systems fully aligned to ATEX standards, supported by close coordination with users to understand operational and solvent risks.

A controlled ventilation strategy was developed to manage vapour extraction, air change rates, and pressure differentials, ensuring safe dispersion without compromising operational efficiency. In parallel, electrical upgrades were delivered, including new LV distribution boards, cleanroom power and lighting layouts, and integration with the existing live infrastructure within a constrained operational setting.

ORS adopted a phased delivery approach, embedding ATEX compliance from design stage and sequencing works within tight shutdown windows. This proactive strategy ensured safe delivery, programme certainty, and full compliance within a highly constrained environment throughout.

Leads

Key Contacts

  • Stephen Dwane
    Group 8501 2
    View Bio
    Stephen Dwane

    Associate Director

  • rDaniel Fennel Energy Lead
    Group 8501 2
    View Bio
    Daniel Fennell

    Sustainability Lead

  • Damien Kenny. 1.0
    Group 8501 2
    View Bio
    Damian Kenny

    Director

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    Assigned Certifier

    View project
  • Ashland Cleanroom

    Chancerygate appointed ORS to provide Assigned Certifier services for the delivery of Airport Trade Park, a contemporary business park development located near Dublin Airport. The scheme comprises five blocks containing 13 commercial units, developed as a private investment project designed to support modern business and logistics operations in a strategically connected location.

    Mechanical and Electrical Engineering

    View project
  • CurrencyFair Office Fit-Out

    Chancerygate appointed ORS to provide Assigned Certifier services for the delivery of Airport Trade Park, a contemporary business park development located near Dublin Airport. The scheme comprises five blocks containing 13 commercial units, developed as a private investment project designed to support modern business and logistics operations in a strategically connected location.

    Mechanical and Electrical Engineering

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  • Glassworks Development – Building One

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  • Sport Ireland Campus, Dublin

    ORS was appointed by Sport Ireland to conduct detailed Energy Audits and develop a tailored Decarbonisation Pathway across their flagship Campus in Dublin.

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  • Toyota Ireland Headquarters Refurbishment

    Chancerygate appointed ORS to provide Assigned Certifier services for the delivery of Airport Trade Park, a contemporary business park development located near Dublin Airport. The scheme comprises five blocks containing 13 commercial units, developed as a private investment project designed to support modern business and logistics operations in a strategically connected location.

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    Fire Safety

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    Building Surveying

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  • Meta ISO 50001

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  • Stemple Exchange

    ORS provided assigned certifier, fire safety, and disability access consultancy services for Stemple Exchange, a 17,000 sq. ft office development in Blanchardstown Corporate Park.

    Assigned Certifier

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  • Hume Street, Dublin

    Green Sea Property Ltd. appointed ORS to deliver multidisciplinary services, including DAC, assigned certifier, and PSDP, for refurbishing commercial properties in Dublin 2.

    Health & Safety

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Talk to A specialist

Great projects start with great relationships. Have a project in mind? Contact us.

Contact us

ORS HQ
Block A, Marlinstown
Business Park, Mullingar,
Co. Westmeath,
N91 W5NN

Pembr, 127 Baggot Street Lower, Baggotrath,
Co. Dublin,
D02 F634

Platform 94, Mervue Business Park,
Wellpark Rd,
Co. Galway,
H91 D932

Office 4, Spencer House,
High Road,
Letterkenny,
Co. Donegal,
F92 V8XC

Kildare Innovation Campus,
Co Kildare,
W23 Y972

Unit 7B, Airport East Business & Technology Park, Rathmacullig West, Ballygarvan,
Co. Cork,
T12 NF78

ORS has satellite offices in Tullamore, Dundalk, Naas and Dún Laoghaire.

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